What is a Mecorad radar sensor?

The Mecorad Radar Sensor offers precise measurement for hot metal forming, suitable for both steel and non-ferrous metals. Utilizing advanced radar technology, it provides in-line measurement and optimization for upstream and downstream processes in the hot metal industry.

Mecorad Application by TR Electronic:

Customer's Problem: A leading steel manufacturer faced the challenge of preventing costly short pours during molten steel handling. Accurate level measurement in the ladle was critical to ensuring efficiency and minimizing waste. However, the extreme environment posed unique challenges: the radar beam needed to pass through a narrow 2-foot opening to measure the molten surface, all while withstanding intense heat.

TR Solution: To meet these demands, the manufacturer implemented a Mecorad Radar Sensor supplied by TR Electronic. Equipped with a ceramic heat shield to protect the sensor from extreme temperatures, the system provided accurate level feedback via Modbus TCP, seamlessly integrating with their Rockwell controller for precise operation.

Outcome: This solution provided reliable and accurate level measurements while significantly minimizing the risk of short pours. As a result, the customer saved substantial costs and maintained consistent production quality. By combining TR Electronic's expertise with Mecorad's advanced radar technology, the manufacturer achieved a dependable and efficient solution tailored to this challenging application.